Catalytic reactions occur in a few basic steps. First, the reactants adsorb onto the surface of the catalyst. Then, the reaction occurs. Finally, the products desorb from the surface.
In general, a catalyst is “good” when the adsorption is favourable (or else the reaction won’t happen very fast), but the desorption is also favourable (or else the surface will quickly become cluttered, slowing the reaction). Since adsorption and desorption depend on the same property of the catalyst – adsorption energy – the quality of a given catalyst falls on a “volcano plot” for any given reaction. For both the anode and the cathode reactions in a fuel cell, platinum is a good catalyst because it falls near the peak of the volcano plot. That is, it has a good balance between favourable adsorption and favourable desorption for hydrogen, oxygen, and water.
Electrochemical devices need catalyst in order to function and deliver high performance. In electrochemical device, an oxidation reaction needs to couple with a reduction reaction. The hydrogen oxidation reaction (HOR), along with the hydrogen evolution reaction (HER) is amongst the most studied reactions of modern science due to its simple reaction of one hydrogen molecule going to two protons, while releasing two electrons. Examples of such reactions are hydrogen oxidation reaction (HOR), hydrogen evolution reaction (HER), oxygen reduction reaction (ORR), water oxidation (which is also called water electrolysis), etc. Catalyst materials reduce the activation energy of reactions and hence enable manufacturing of highly efficient electrochemical devices that achieves wonders.
Membrane Electrode Assembly (MEA) is the heart of a PEM fuel cell. It comprises of a polymer electrode membrane, Catalyst and gas diffusion layers in the form of electrodes on both the sides.
Hydrogen enters on one side (anode), where it reacts with a catalyst and separates into protons and electrons. The protons passes through the membrane to the other electrode (cathode). The protons then combine with oxygen, and with the help of a catalyst, produce water. The electrons, which cannot pass through the membrane, flow from the fuel cell to be used as electrical energy. The Membrane Electrode Assembly (MEA) is the heart of the fuel cell that helps produce the electrochemical reaction needed to separate electrons. Hydrogen, Methanol etc (fuel) diffuses from the membrane and is on the anode side of the MEA, a fuel (hydrogen, methanol etc.) diffuses through the membrane and is met on the cathode end by an oxidant (oxygen or air) which bonds with the fuel and receives the electrons that were separated from the fuel.
Catalysts on each side enable reactions and the membrane allows protons to pass through while keeping the gases separate. In this way cell potential is maintained and current is drawn from the cell producing electricity. We can supply MEAs for many applications including, Electrolyzers, Polymer Electrolyte Fuel Cells, Hydrogen / Oxygen Air Fuel Cells, Direct Methanol Fuel Cells, and many more!
JSR Graphitized Composite Bipolar Plates are highly conductive and corrosion resistant at high temperatures and offer superior properties in terms of performance in comparison to conventional graphite. These plates can be machined or moulded as per the flow field (this allows the gases to flow over the MEA) requirement on both sides to be used as bi-polar plates. The bipolar plates are able to operate at high temperatures and have excellent electrical and thermal conductivity. Each individual MEA produces less than 1 V under typical operating conditions, but most applications require higher voltages. Therefore, multiple MEAs are usually connected in series by stacking them on top of each other to provide a usable output voltage. Each cell in the stack is sandwiched between two bipolar plates to separate it from neighbouring cells. The Bipolar plates can be made of metal, carbon, or composites, as they provide electrical conduction between cells, as well as providing physical strength to the stack.
We offer customized Bipolar plates as per the customer request.
JSR Gas Diffusion Layer (GDL) is the main component in various types of fuel cells, including Proton Exchange Membrane (PEM), Direct Methanol (DMFC) and Phosphoric Acid (PAFC) stacks as well as in other electro-chemical devices such as electrolysers. In fuelcells, the GDL, needs to meet the demanding conditions as High electrical and thermal conductivity High chemical & corrosion resistance, Controlled Porosity. The JSR GDLs have suitable compressibility which support the external forces from the overall assembly, and doesn’t deform into the bi-component plate channels to restrict the flow. Generally electrolysers need thicker, higher density porous plates, while humidifiers have most of the same requirements as fuel cell stacks, but the GDL’s do not need to be electrically conductive.